Custom Box Inserts
Custom box inserts are used to secure the products with a perfect fit while packing multiple items in a single box. Also available in cardboard or foam material, depending on your need. These packaging inlays are perfect to present products more attractively and give an amazing unboxing experience. Customize each box insert to your required size, shape, material, and branding elements.
Types of Box Inserts
We have two types of box inserts including cardboard and foam, to protect your product inside the box.
- Cardboard inserts: Provide protective packaging to lightweight items, easily organize the products inside the box, and suitable for food items, cosmetics, etc.
- Foam inserts: Give maximum protection to heavy and fragile items, tightly hold the products inside the box, and suitable for glassware, electronics, etc.
Custom Box Insert Specifications
Explore the various options to customize your box inserts and deliver products to your customers.
Material
Custom box inserts are made from cardboard or foam material. We use recycled materials to manufacture these inserts.
- PU Foam: Made from polyurethane, flexible and lightweight soft like a sponge and offers cushioning properties to products.
- EVA Foam: Made from ethylene and vinyl acetate, hard and solid like a yoga mat and provides durability to products.
Corrugated Material Thickness
It is used to increase the durability and strength of the box insert, more thickness provides more protection.
- E-Flute: This is 1/16″ (1mm to 1.5mm) thick and is most commonly used in e-commerce.
- B-Flute: This is 1/8″ (2.5mm to 3.2mm) thick and is used in larger boxes, making it ideal for heavy items.
Printing
All our packaging is produced with eco-friendly and water-based ink, which prints brighter and more vibrant colors.
- CMYK: Stands for Cyan, Magenta, Yellow, and Key (Black). These are the four main colors used in color printing.
- Pantone: It is used to produce accurate brand colors and is more expensive compared to CMYK.
Coating
Coating is added to the printed designs to protect them from damage, enhance their appearance, and preserve print quality.
- Varnish: It is a water-based, eco-friendly coating applied to the inside and outside of boxes to protect the designs. However, it is less protective and more expensive.
- Lamination: It is a plastic-coated layer that can be applied to the inside and outside of boxes to protect the designs. It is cost-effective but not eco-friendly.
Finishes
Complete your custom box inserts with various finish options to enhance its look.
- Matte: A smooth, non-shiny surface that looks elegant and provides an overall softer look.
- Glossy: A shiny, reflective surface that makes colors look bright and vibrant but can get fingerprints easily.
- Satin: A slightly shiny surface that is between matte and glossy, giving a soft sheen.
- Soft Touch: A velvety, smooth surface that looks like a matte finish and provides a luxurious feel.
Box Insert Structures
You can customize the structure of box inserts according to the exact dimension of your product, that perfectly fit together. Here are some examples:
- Box inserts (Without backing): They are perfect for products that are placed at the bottom of the box without any elevation, suitable for products that are the same in size.
- Box inserts (With backing): They are commonly used for the same size products that require snug fitting inside the box, no need for any effort.
Protective Packaging For Delicate Products
Box inserts ensure maximum protection for products and prevent them from any external jump and scratches during transit. Also, provide extra padding for a safe journey. They make sure that customers receive the products in their original state without any damage.
Enhance the Unboxing Experience with Comfort
Custom packaging inlays improve the visual appeal of your product, and make the unboxing experience more memorable. They are available in many shapes, sizes, and weights, to keep the products safe, you need a durable structure of box insert. They leave a lasting impression on every customer and provide them easy accessibility of products. Also, make a positive image of your brand in customer’s mind.